Syrup & Liquid Oral Pharmaceutical Manufacturing Plant
Sygnus Biotech provides automated liquid oral suspension and syrup compounding in Sidhpur, Gujarat. Featuring SS316L mixing tanks, Class 10,000 laminar flow filling, and high-speed rotary packaging for cough, pediatric, digestive, and nutritional syrups.
What liquid oral and syrup manufacturing capabilities does Sygnus Biotech offer?
Sygnus Biotech operates automated liquid oral suspension and syrup manufacturing facilities in Sidhpur, Gujarat compliant with WHO-GMP guidelines. Featuring SS316L mixing tanks up to 5,000L, Class 10,000 cleanroom filling, and automated rotary bottle sealing for pediatric, cough, digestive, and multivitamin syrups with complete batch COA.
Key Operational Specifications:
- SS316L sugar dissolution and manufacturing tanks up to 5,000L
- Class 10,000 (ISO 7) laminar flow filling and capping cleanroom suites
- Over 100,000 bottles daily packaging throughput across pet and glass lines
- 100% physicochemical, heavy metal, and microbial stability batch testing
Plant Capacity & Liquid Compounding Metrics
WHO-GMP Certified Liquid Oral & Syrup Manufacturing
Sygnus Biotech delivers high-precision third-party manufacturing for pharmaceutical syrups, suspensions, drops, and liquid orals. Our formulation plant in Sidhpur, Gujarat is equipped with closed-loop compounding systems that prevent atmospheric oxidation and particulate contamination.
From high-shear homogenizers for stable emulsions to automatic rotary bottle washing, volumetric filling, and pilfer-proof ROPP capping, every stage guarantees rigorous dosage uniformity and commercial shelf stability.
Technical & Cleanroom Engineering Advantages
Precision engineered liquid compounding ensuring physical stability, palatability, and microbial safety.
Automated Compounding Systems
Jacketed SS316L vessels with dual contra-rotating agitators ensure uniform active ingredient dispersion.
Class 10,000 Filling Cleanrooms
Positive-pressure laminar air flow zones maintain zero airborne contamination during high-speed filling.
Automated ROPP & Measuring Cups
High-speed rotary capping, induction sealing, and calibrated dosing cups ensure pediatric dosing accuracy.
Complete In-House Analytical QC
Viscometry, specific gravity, pH verification, and microbial load assays conducted prior to batch release.
Popular Syrup & Suspension Formulations
Pediatric syrups, cough formulations, antacids, and multivitamin suspensions ready for commercial production.
SBFLOX-OR
Ofloxacin 50mg + Ornidazole 125mg + Racecadotril 15mg
SB-LOSE 100ML & 200ML
Lactulose Solution 3.335gm
SBZYME
Digestive Enzymes Syrup Fungal Diastase (1:1200) 50mg , Pepsin (1:3000) 10mg
SENTRO
Ondansetron Oral Solution 4mg/5ml
SAPSNAS-DS 60ML
Mefenamic Acid 50mg + Paracetamol 250mg
SUBCLAV DRY SYRUP
Amoxycillin 200mg + Clavulanic Acid 28.5mg/5ml
SBTER-A+
Acebrophylline 50mg + Terbutaline Sulphate 1.25mg + Guiphenesin 50mg
SBFLAME 60ML
Ibuprofen 100mg + Paracetamol 162.5mg
Automated Syrup Manufacturing Workflow
A strictly validated 4-stage process from sugar dissolution to finished pack quarantine.
Sugar Dissolution & Base Preparation
Purified USP water and pharmaceutical-grade sucrose are dissolved at controlled temperatures in jacketed SS316L reactors.
Active Ingredient Compounding
APIs and specialized excipients are micro-homogenized under closed-loop agitation to ensure zero phase separation.
Class 10,000 Cleanroom Filling
Bottles undergo automated air/water jet cleaning followed by volumetric filling and tamper-evident ROPP capping.
Labeling, Cartoning & QA Release
Automated sticker labeling with 2D barcode batch tracking, tertiary shrink-wrapping, and COA generation.
Quality Accreditations & Validations
Our Sidhpur, Gujarat production unit adheres to rigorous national and international pharmaceutical manufacturing guidelines.
WHO-GMP CERTIFICATE
World Health Organization Good Manufacturing Practices
ISO 9001-2015 CERTIFICATE
International Organization for Standardization (ISO 9001:2015)
Distributor & Brand Owner Endorsements
Verified feedback from commercial pharmaceutical brand owners and state distribution partners.
“Partnering with Sygnus Biotech for our district monopoly franchise in Rajasthan was one of our best commercial decisions. Their WHO-GMP certified formulation quality is spotless, product packaging in alu-alu foils is top-notch, and dispatch takes less than 24 hours. The strict territory exclusivity has allowed our business to double annual turnover without worrying about price undercutting.”
“Sygnus Biotech's cardiac and anti-diabetic formulations have earned exceptional respect among consulting physicians in our territory. The promotional visual aids, product samples, and timely batch replenishment ensure our MRs stay fully equipped. Highly transparent team and zero compromise on active pharmaceutical ingredient efficacy.”
“Working with Sygnus Biotech's export desk for our pharmaceutical imports into the Philippines has been seamless. Their regulatory team provided complete CTD dossiers and Zone IVb stability documentation within weeks. The consignments arrived in temperature-controlled reefer containers with pristine COA documentation and zero customs hold-ups.”
“We have imported multiple batches of dry syrups, cephalosporin injectables, and analgesics from Sygnus Biotech. The analytical batch testing certificates matched international pharmacopoeial standards to the letter. Excellent trade communication, transparent shipping timelines, and superior medicine stability.”
“We outsourced 15 private-label formulations to Sygnus Biotech's contract manufacturing plant. From initial formulation development and cylinder engraving to final commercial batch dispatch, their WHO-GMP facility completed everything in 22 business days. The batch-to-batch consistency and high-barrier blister packaging are second to none in the industry.”
“As a new pharma marketing venture, finding a manufacturing partner that offers low minimum batch commitments combined with high-grade promotional kits was critical. Sygnus Biotech provided comprehensive visual aids, reminder cards, and prompt technical support. Our products received immediate positive reception from practicing gynaecologists.”
Frequently Asked Questions About Syrup Manufacturing
Everything you need to know about batch sizes, packaging formats, and delivery timelines.